Disassembly of Renault Chameleon charger

Figure 4 The disassembled power distribution box structure (front and back)

After removing the wiring harness, only the following capacitors and rectifier modules remain.

Figure 5 Capacitor and rectifier module

As shown in the figure below, the communication and the entire control circuit are embedded in this black part, as shown in the figure below, using a folding board process.

Figure 6 Controller circuit part

Figure 7: Partial integration of control circuits

Below this board is the IGBT driver board, which is connected using a plug-in connector. The following figure shows the connection part more clearly.

Figure 8: Control and connection of two boards

The picture below is the EPM provided by LEAR, which is the drive control part of the rectifier IGBT .

Figure 9 IGBT driver connection board

The part at the bottom is the IGBT module, and these are compared with the patent.

Figure 10 The bottom is the IGBT module

On the upper side is a current sensor embedded

Figure 11 Current sensor

Summary: We will talk about the input filtering part of this on-board charger BCB separately tomorrow.