S&J Company Profile PPT - CPP

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ABOUT US

We S&J AUTOMATION SOLUTIONS Started in OCT 2012 have ventured into Factory Automation, providing automation solutions and Manufacture of Special purpose Machines. The workforce includes young generation of enthusiastic people looking to lead the Field of Factory Automation.
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Within us there lies an Extensive Experience of 12 years in the field of CNC Service Robotic integration and Special purpose Machine building. Our company adapts to all kinds of modern methods to
Reconditioning which includes use of new Controllers, Software’s to
plan electric drawing, use of modern tools for faster and better completion of projects.
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AREAS OF EXPERTISE
CNC Retrofitting
Panel wiringLadder DevelopmentServo tuning Program development
Robots Division
Robot Teaching serviceCNC to Robot IntegrationCycle OptimisationRobot based project
Robots Spares
Teach Pendant, Motherboards, Wiring Harness, Servo MotorsHarmonic gear boxes, Joysticks, Keypad Membrane,
Service
Robot parts ServiceCNC Controller servicePLC serviceServo Motor ServiceEncoder calibrationSPM MachinesCNC Filament winding machinesHydro testerPipeextraction machineMandrel rotatorsPipe calibration machine
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CNC RETROFITS
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Older CNC and manual machine tools that are mechanically sound, can be retrofitted with the latest CNC control technology or control of your choice, and when necessary with new drives, ball screws and servo motors. In many cases mechanical enhancements can be utilized that were not available when the machine was originally purchased. S&J has experience with most major brands of CNC programmable controls. Productivity improvement can cost as little as 1/3 the cost of a new machine and with a short down time

Rebuilding entails restoring a machine to its as
–
good
–
as -new condition, by repairing or replacing worn components to original mechanical and electrical specifications and operating conditions. Rebuilds can be complete, partial, component or subassembly selective
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CNC RETROFITS PHOTOGRAPHS
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ROBOT DIVISION
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We stock spares required for the frequently required items.
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Support of ABB , KUKA, Yaskawa, FANUC, is major activity.
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Used parts are also supplied upon the request of Customer.
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Discontinued products are also supported.

We Supply only Genuine
OEM
spares.

Repair of all electronic related items in the Robot are carried in our Company.

We have chip level service , Motor Re magnetization , Encoder calibration.
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ROBOT SPARES
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FILAMENT WINDING MACHINE
S&J AUTOMATION SOLUTIONSHYDERABAD

4 AXIS FILAMENT WINDING MACHINE
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2 AXIS FILAMENT WINDING MACHINE
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GANTRY TYPE FILAMENT WINDING MACHINE
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2AXIS FILAMENT WINDING MACHINE4AXIS FILAMENT WINDING MACHINE
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WHAT IS FILAMENT WINDING?
•
FILAMENT WINDING IS THE PROCESS OF WINDING FIBER MATERIAL AND RESIN AROUND A SHAPE,KNOWN AS MANDREL,TO CREATE COMPOSITE PRODUCT.THE PROCESS OF FILAMENT WINDING IS TYPICALLY USED TO CREATE CIRCULAR COMPOSITE PRODUCTS WITH A HOLLOW CORE.
•
FILAMENT WINDING IS WELL SUITED TO AUTOMATION, AND THERE ARE MANY APPLICATIONS, SUCH AS PIPE AND SMALL PRESSURE VESSEL THAT ARE WOUND AND CURED WITHOUT ANY HUMAN INTERVENTION.
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WINDING PROCESS
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THIS PROCESS INVOLVES WINDING FILAMENTS UNDER TENSION OVER A ROTATING MANDREL
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THE MANDREL ROTATES BY HEAD STOCK ( X AXIS) WHILE A DELIVERY EYE ON A CARRIAGE AXIS (Y AXIS) TRAVERSES HORIZONTALLY IN LINE W

ITH

THE AXIS OF THE ROTATING MANDREL, LAYING DOWN FIBERS IN THE DESIRED PATTERN / ANGLE TO THE ROTATION AXIS.
•
THE MOST COMMON FILAMENTS ARE GLASS OR CARBON AND ARE IMPREGNATED WITH RESIN BY PASSSING THROUGH A BATH AS THEY ARE WOUND ONT

O THE MANDREL
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ONCE THE MANDREL IS COMPLETELY COVERED TO THE DESIRED THICKNESS, THE RESIN IS CUREDDEPENDING ON THE RESIN SYSTEM AND ITS CURECHARACTERSTICKS, OFTEN THE MANDREL IS AUTOCLAVED OR HEATED IN AN OVEN.
•
ONCE THE RESIN HAS CURED, THE MANDREL IS REMOVED OR EXTRACTED,LEAVING THE HOLLOW FINAL PRODUCT.

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MAJOR ASSEMBLIES
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HEAD STOCK
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TAIL STOCK
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CARRAIAGE
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CROSS SLIDE (FOR 4AXIS MACHINE)
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TENSION FRAME
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ROWING STANDS
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MOVING PLATFORM ( FOR MAINTANENCE)
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CONTROL PANEL
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HEAD STOCK
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RIGID BASE STRUCTURE
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HEADSTOCK BODY WITH SPINDLE ASSEMBLY
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3JAW SELF CENTERING CHUCK
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ROLLER SUPPORT ASSEMBLY
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TAILSTOCK
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RIGID RAIL FRAME
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TAILSTOCK BASE STRUCTURE (MANUAL MOVEMENT)
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TAILSTOCK BODY WITH REVOLVING CENTER
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ROLLER SUPPORT ASSEMBLY
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POSITION LOCK ATTACHMENT
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CARRIAGE
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RIGID BED STRUCTURE
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CARRIAGE (SERVO MOVEMENT)
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VERTICAL FRAME
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SAND CONVEYOR WITH HOPPER
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RESIN BATH & ACCESSORIES
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EYELET PLATE ( ONE RIGID & ONE MOVABLE)
•
D RING ASSEMBLY ( FOR FIBER DELIVERY)
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STAIRCASE & PLATFORM
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CROSS SLIDE (FOR 4 AXIS MACHINE)
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RIGID BASE STRUCTURE FOR “TO & FRO” MOTION
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RESIN BATH & ACCESSIORIES
•
EYELET PLATE ( ONE RIGID & ONE MOVABLE)
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PAYOUT EYE (WITH 360°SERVO ROTATION)
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D RING ASSEMBLY ( FOR FIBER DELIVERY)
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TENSION FRAME
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TUBE FRAME
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TWO EYE LET PLATES WITH INCLINATION MOUNTING
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ROLLER GUIDE ASSEMBLY WITH ROTATION (TO INCREASE TENSION ON FIBER)
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ROWING STAND
•
MS-TUBE STRUCTURE STANDS
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CUSTOMIOZED SIZE BASED ON NUMBER OF ROWINGS
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MOVABLE STRUCTURE (FOR MAINTANENCE)
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RIGID TUBE STRUCTURE
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HAND SUPPORT ON BOTH SIDES
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CASTOR WHEELS WITH SWIVEL & BRAKE FACILITY.
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CONTROL PANEL
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SIEMENS / FAGOR CONTROLLER BASED ON CUSTOMER REQUIREMENT
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PANEL BOX WITH DOOR LOCK FACILITY
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AC / EXAUST FAN TO AVOID DRIVE HEATING.
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PENDENT/HANDLE WHEEL (BASED ON CUSTOMER REQUIREMENT)
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MONITOR & KEYPAD
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BUZZER FOR OPERATOR ALERT
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WHY S&J ?
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WE DO MANUFACTURING BASED ON STANDARD LOAD CALCULATIONS & STRUCTURAL ANALAYSIS
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OUR HEADSTOCK DESIGN IS UNIQUE & POWERFUL COMPARED TO OTHERS MACHINES, WHICH IS MORE IMPORTANT FACTOR IN FILAMENT WINDING MACHINES.
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WE WILL PROVIDE CALCULATION DOCUMENT FOR SELECTED MOTORS & GEAR BOXES TO ENSURE ACCURACY & PROPER WINDING.
•
WE HAVE DEDICATED ELECTRICAL TEAM WHO ARE SPECIALIZED IN SPECIAL PURPOSE MACHINES
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WE ARE EXPERT IN “CNC MACHINE RETROFIT” SO WE KNOW WHERE EXACTLY THE MAINTANENCE & POWER
LOSS PROBLEMS WILL OCCUR. WITH THIS EXPERIENCE WE DESIGN & EXECUTE WELL .
•
WE HAVE DEVELOPED A WINDING SOFTWARE TO CREATE CNC WINDING PROGRAMS BASED ON MANDREL SIZE & TYPE OF WINDING . SO THAT YOU CAN EASILY WRITE CNC WINDING PROGRAMS WITHOUT ANY WINDING SOFTWARE.
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SUPPLIED MACHINE PHOTOGRAPHS AT CUSTOMER SITE
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SUPPLIED MACHINE PHOTOGRAPHS

DURING TRAIL AT OUR SITE
TAILSTOCK WITH MT7 REVOLVING CENTER ALONG WITHSUPPORT ROLLER ATTACHMENTHEAVY DUTY HEAD STOCK ASSEMBLYCARRIAGE ASSEMBLY WITH FOLLOWING FEATURES1.RESIN BATH WITH SERVO TENSION ATTACHMENT2.DRY TAPE WINDING 3.WET TAPE WINDING WITH TENSION CONTROL SYSTEM

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COMPLETE MACHINE PHOTOGRAPH DURING TRAIL
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MANDREL WINDING PHOTOS AT CUSTOMER SITE
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CLIENTS
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YOU CAN SEE US AT
Head Office
Phase 4, Rd Number 72, beside substation,Jeedimetla, Hyderabad, Telangana 500055
sales@sjautomations.com+91-9959585952

Branch Office
No 36
th
Street,Kamaraj Nagar, Korattur,Chennai, Tamilnadu -600080
sales@sjautomations.com+91-9962328434

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S&J Company Profile PPT - CPP

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