Reviewing the effects of vacuum frying on frying medium and fried foods properties
María Elena Sosa-Morales
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Contribution: Conceptualization (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorAna Paola Solares-Alvarado
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorSandra Paola Aguilera-Bocanegra
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorJosé Fernando Muñoz-Roa
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorCorresponding Author
Gabriel Abraham Cardoso-Ugarte
Facultad de Gastronomía, Universidad Popular Autónoma del Estado de Puebla, 21 Sur No. 1103, Barrio Santiago, Puebla, Puebla, 72410 Mexico
Correspondent: E-mail: gabrielabraham.cardoso@upaep.mx
Search for more papers by this authorMaría Elena Sosa-Morales
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Contribution: Conceptualization (equal), Supervision (equal), Writing - review & editing (equal)
Search for more papers by this authorAna Paola Solares-Alvarado
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorSandra Paola Aguilera-Bocanegra
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorJosé Fernando Muñoz-Roa
División de Ciencias de la Vida, Departamento de Alimentos, Universidad de Guanajuato, Campus Irapuato-Salamanca, Irapuato, Guanajuato, 36500 Mexico
Search for more papers by this authorCorresponding Author
Gabriel Abraham Cardoso-Ugarte
Facultad de Gastronomía, Universidad Popular Autónoma del Estado de Puebla, 21 Sur No. 1103, Barrio Santiago, Puebla, Puebla, 72410 Mexico
Correspondent: E-mail: gabrielabraham.cardoso@upaep.mx
Search for more papers by this authorSummary
Vacuum frying (VF) is a process developed at a pressure lower than atmospheric pressure, in which lower temperatures are employed to remove moisture from the food and reduce the oil content in the final product. Diverse studies have been published for VF or assisted with microwave and ultrasound, facing the challenges of accomplishing the physical and sensory properties appreciated in fried products. The studied matrices under VF include mainly vegetable origin foods (apple, banana, carrot, donuts, kiwi, mushroom, pea, pear, potato and sweet potato) and some animal origin products (chicken nuggets, fish fillets and surimi products). This review aimed to show recent and relevant findings of the application of VF, analysing both the effects on the frying medium and the impact on the fried foods. The inclusion of microwave and ultrasound technologies aids in the obtention of high-quality products in terms of sensory and textural attributes, oil content as well as reduced oil degradation. This technique may provide safer and stable fried foods with lower oil content aiding in improving the diet of consumers and reducing production costs.
Conflict of interest
The authors declare that they have no conflicts of interest in this work.
Open Research
Peer review
The peer review history for this article is available at https://publons.com/publon/10.1111/ijfs.15572.
Data availability statement
Data sharing does not apply to this article as no new data were created or analysed in this study.
References
- Agarwal, D., Mui, L., Aldridge, E., McKinney, J., Hewson, L. & Fisk, I. (2021). The progression of lipid oxidation, β-carotenes degradation and sensory perception of batch-fried sliced sweet potato crisps during storage. Food & Function, 12, 4535–4543.
- Albertos, I., Martin-Diana, A.B., Jaime, I., Diez, A.M. & Rico, D. (2016). Protective role of vacuum vs. atmospheric frying on PUFA balance and lipid oxidation. Innovative Food Science and Emerging Technologies, 36, 336–342. https://doi.org/10.1016/j.ifset.2016.07.006.
- Albertos, I., Rico, D. & Martin-Diana, A.B. (2020). Improving the texture of healthy apple snacks by combining processing and technology (high pressure and vacuum frying). Journal of Food Processing and Preservation, 44, 1–11. https://doi.org/10.1111/jfpp.14352.
- Andrés-Bello, A., García-Segovia, P. & Martínez-Monzó, J. (2011). Vacuum frying: an alternative to obtain high-quality dried products. Food Engineering Reviews, 3, 63–78. https://doi.org/10.1007/s12393-011-9037-5.
- Ayustaningwarno, F. & Ananingsih, K. (2007). Vacuum frying usage on increasing food diversity. In Proceedings of the International Agricultural Engineering Conference, Bangkok, Thailand, 3-6 December 2007. Cutting edge technologies and innovations on sustainable resources for world food sufficiency. Asian Association for Agricultural Engineering.
- Ayustaningwarno, F., Dekker, M., Fogliano, V. & Verkerk, R. (2018). Effect of vacuum frying on quality attributes of fruits. Food Engineering Reviews, 10, 154–164. https://doi.org/10.1007/s12393-018-9178-x.
- Ayustaningwarno, F., Verkerk, R., Fogliano, V. & Dekker, M. (2020). The pivotal role of moisture content in the kinetic modelling of the quality attributes of vacuum fried chips. Innovative Food Science & Emerging Technologies, 59, 102251. https://doi.org/10.1016/j.ifset.2019.102251.
- Barutcu, I., Sahin, S. & Sumnu, G. (2009). Effects of microwave frying and different flour types addition on the microstructure of batter coatings. Journal of Food Engineering, 95, 684–692. https://doi.org/10.1016/j.jfoodeng.2009.06.037.
- Belkova, B., Hradecky, J., Hurkova, K., Forstova, V., Vaclavik, L. & Hajslova, J. (2018). Impact of vacuum frying on quality of potato crisps and frying oil. Food Chemistry, 241, 51–59. https://doi.org/10.1016/j.foodchem.2017.08.062.
- Bognar, A. (1998). Comparative study of frying to other cooking techniques influence on the nutritive value. Grasas y Aceites, 49, 250–260.
- Bouchon, P., Hollins, P., Pearson, M., Pyle, D.L. & Tobin, M.J. (2001). Oil distribution in fried potatoes monitored by infrared microspectroscopy. Journal of Food Science, 66, 918–923.
- Cárcel, J.A., García-Pérez, J.V., Benedito, J. & Mulet, A. (2012). Food process innovation through new technologies: use of ultrasound. Journal of Food Engineering, 110, 200–207.
- Cardoso-Ugarte, G.A., Juárez-Becerra, G.P., SosaMorales, M.E. & López-Malo, A. (2013). Microwave-assisted extraction of essential oils from herbs. Journal of Microwave Power and Electromagnetic Energy, 47, 63–72. https://doi.org/10.1080/08327823.2013.11689846.
- Cardoso-Ugarte, G.A., Morlán-Palmas, C.C. & Sosa-Morales, M.E. (2013b). Effect of the addition of basil essential oil on the degradation of palm olein during repeated deep frying of French fries. Journal of Food Science, 78, C978–C984. https://doi.org/10.1111/1750-3841.12166.
- Cardoso-Ugarte, G.A. & Sosa-Morales, M.E. (2021). Essential oils from herbs and spices as natural antioxidants: diversity of promising food applications in the past decade. Food Reviews International, 1–31. https://doi.org/10.1080/87559129.2021.1872084.
- Da Silva, P.F. & Moreira, R.G. (2008). Vacuum frying of high-quality fruit and vegetable-based snacks. LWT - Food Science and Technology, 41, 1758–1767.
- Daniali, G., Jinap, S., Hajeb, P., Sanny, M. & Tan, C.P. (2016). Acrylamide formation in vegetable oils and animal fats during heat treatment. Food Chemistry, 212, 244–249. https://doi.org/10.1016/j.foodchem.2016.05.174.
- Devi, S., Zhang, M. & Law, C.L. (2018). Effect of ultrasound and microwave assisted vacuum frying on mushroom (Agaricus bisporus) chips quality. Food Bioscience, 25, 111–117. https://doi.org/10.1016/j.fbio.2018.08.004.
- Devi, S., Zhang, M., Ju, R. & Mujumdar, A. (2019). Co-influence of ultrasound and microwave in vacuum frying on the frying kinetics and nutrient retention properties of mushroom chips. Drying Technology, 38, 2102–2113.
- Devi, S., Zhang, M., Ju, R. & Bhandari, B. (2021). Recent development of innovative methods for efficient frying technology. Critical Reviews in Food Science and Nutrition, 61(22), 3709–3724. https://doi.org/10.1080/10408398.2020.1804319.
- Devi, S., Zhang, M. & Mujumdar, A.S. (2021b). Influence of ultrasound and microwave-assisted vacuum frying on quality parameters of fried product and the stability of frying oil. Drying Technology, 39, 655–668. https://doi.org/10.1080/07373937.2019.1702995.
- Devseren, E., Okut, D., Koç, M., Ocak, Ö.Ö., Karataş, H. & Kaymak-Ertekin, F. (2021). Effect of vacuum frying conditions on quality of French fries and frying oil. Acta Chimica Slovenica, 68, 25–36. https://doi.org/10.17344/acsi.2020.5886.
- Diamante, L.M., Shi, S., Hellmann, A. & Busch, J. (2015). Vacuum frying foods: products, process and optimization. International Food Research Journal, 22, 15–22.
- Dueik, V. & Bouchon, P. (2011). Development of healthy low-fat snacks: understanding the mechanisms of quality changes during atmospheric and vacuum frying. Food Reviews International, 27, 408–432. https://doi.org/10.1080/87559129.2011.563638.
- Dueik, V. & Bouchon, P. (2011b). Vacuum frying as a route to produce novel snacks with desired quality attributes according to new health trends. Journal of Food Science, 76, E188–E195. https://doi.org/10.1111/j.1750-3841.2010.01976.x.
- Dueik, V., Moreno, M.C. & Bouchon, P. (2012). Microstructural approach to understand oil absorption during vacuum and atmospheric frying. Journal of Food Engineering, 111, 528–536.
- Dueik, V., Robert, P. & Bouchon, P. (2010). Vacuum frying reduces oil uptake and improves the quality parameters of carrot crisps. Food Chemistry, 119, 1143–1149. https://doi.org/10.1016/j.foodchem.2009.08.027.
- Enríquez-Fernández, B.E., Álvarez de la Cadena y Yañez, L. & Sosa-Morales, M.E. (2011). Comparison of the stability of palm olein and a palm olein/canola oil blend during deep-fat frying of chicken nuggets and French fries. International Journal of Food Science & Technology, 46, 1231–1237.
- Fan, L.P., Zhang, M. & Mujumdar, A.S. (2006). Effect of various pretreatments on the quality of vacuum-fried carrot chips. Drying Technology, 24, 1481–1486. https://doi.org/10.1080/07373930600952826.
- Fan, L.P., Zhang, M., Xiao, G.N., Sun, J.C. & Tao, Q. (2005). The optimization of vacuum frying to dehydrate carrot chips. International Journal of Food Science and Technology, 40, 911–919. https://doi.org/10.1111/j.1365-2621.2005.00985.x.
- Gallón, M., Cortés, M. & Cotes, J. (2018). Influence of vacuum deep fat frying process on quality of potato variety primavera snacks: a functional food with antioxidant properties. Contemporary Engineering Sciences, 11, 2537–2549.10.12988/ces.2018.85261Google Scholar
- Garayo, J. & Moreira, R. (2002). Vacuum frying of potato chips. Journal of Food Engineering, 55, 181–191.
- Hu, J., Zeng, H., Deng, C. et al. (2019). Optimization of vacuum frying condition for producing silver carp surimi chips. Food Science & Nutrition, 7, 2517–2526. https://doi.org/10.1002/fsn3.1077.
- Huang, M.-S., Zhang, M. & Bhandari, B. (2018). Synergistic effects of ultrasound and microwave on the pumpkin slices qualities during ultrasound-assisted microwave vacuum frying. Journal of Food Process Engineering, 41, 0–1. https://doi.org/10.1111/jfpe.12835.
- Islam, M., Zhang, M. & Fan, D. (2019). Ultrasonically enhanced low-temperature microwave-assisted vacuum frying of edamame: effects on dehydration kinetics and improved quality attributes. Drying Technology, 37, 2087–2104. https://doi.org/10.1080/07373937.2018.1558234.
- Islam, M., Zhang, M. & Mujumdar, A.S. (2021) Low temperature vacuum frying of edamame assisted by ultrasound and microwave: Effects on the kinetics of oil and product storage properties. Drying Technology, 39(5), 608–619. https://doi.org/10.1080/07373937.2019.1700272
- Jumras, B., Inprasit, C. & Suwannapum, N. (2020). Effect of microwave-assisted vacuum frying on the quality of banana chips. Songklanakarin Journal of Science and Technology, 42, 203–212. https://doi.org/10.14456/sjst-psu.2020.27.
- Juvvi, P., Selvi, M. & Debnath, S. (2020). Effect of vacuum frying on quality attributes of pear (Pyrus communis L) chips and blended oil. Journal of Food Processing and Preservation, 44, e14488. https://doi.org/10.1111/jfpp.14488.
- Kusucharid, C., Jangchud, A. & Thamakorn, P. (2009). Changes in characteristics of palm oil during vacuum and atmospheric frying conditions of sweet potato. Kasetsart Journal - Natural Science, 43(5 SUPPL.), 298–304.
- Mariotti-Celis, M.S., Cortés, P., Dueik, V., Bouchon, P. & Pedreschi, F. (2017). Application of vacuum frying as a furan and acrylamide mitigation technology in potato chips. Food and Bioprocess Technology, 10, 2092–2099. https://doi.org/10.1007/s11947-017-1981-5.
- Moreira, R.G. (2014). Vacuum frying versus conventional frying–An overview. European Journal of Lipid Science and Technology, 116, 723–734.
- Moreira, R.G., Da Silva, P.F. & Gomes, C. (2009). The effect of a de-oiling mechanism on the production of high quality vacuum fried potato chips. Journal of Food Engineering, 92, 297–304.
- Nateghi, L., Yousefi, M., Jafarian, Z. & Rezaei, M. (2018). Changes in palm oil during frying under atmospheric and vacuum condition. International Journal of Biotechnology, 15, 337–341.
- Nunes, Y. & Moreira, R.G. (2009). Effect of osmotic dehydration and vacuum-frying parameters to produce high-quality mango chips. Journal of Food Science, 74, E355–E362. https://doi.org/10.1111/j.1750-3841.2009.01257.x.
- Oginni, O.C., Sobukola, O.P., Henshaw, F.O., Afolabi, W.A.O. & Munoz, L. (2015). Effect of starch gelatinization and vacuum frying conditions on structure development and associated quality attributes of cassava-gluten based snack. Food Structure, 3, 12–20.10.1016/j.foostr.2014.12.001Google Scholar
- Pan, T., Wang, Z., Chen, B.H., Hui, T. & Zhang, D. (2020). Frying oils with lower levels of saturated fatty acids induce less heterocyclic amine formation in meat floss (boiled, shredded and fried pork). International Journal of Food Science & Technology, 55, 823–832.
- Pankaj, S.K. & Keener, K.M. (2017). A review and research trends in alternate frying technologies. Current Opinion in Food Science, 16, 74–79. https://doi.org/10.1016/j.cofs.2017.09.001.
- Perez-Tinoco, M.R., Perez, A., Salgado-Cervantes, M., Reynes, M. & Vaillant, F. (2008). Effect of vacuum frying on main physicochemical and nutritional quality parameters of pineapple chips. Journal of the Science of Food and Agriculture, 88, 945–953. https://doi.org/10.1002/jsfa.3171.
- Rodríguez, Ó., Santacatalina, J.V., Simal, S., Garcia-Perez, J.V., Femenia, A. & Rosselló, C. (2014) Influence of power ultrasound application on drying kinetics of apple and its antioxidant and microstructural properties. Journal of Food Engineering, 129, 21–29. https://doi.org/10.1016/j.jfoodeng.2014.01.001
- Schiffmann, R. (2017). Microwave-assisted frying. In: The Microwave Processing of Foods: Second Edition (edited by M. Regier, K. Knoerzer & H. Schubert) ( 2nd edn). Pp. 142–151. UK: Elsevier Ltd. https://doi.org/10.1016/B978-0-08-100528-6.00007-3.10.1016/B978-0-08-100528-6.00007-3Google Scholar
- Shen, X., Zhang, M., Bhandari, B. & Guo, Z. (2018) Effect of ultrasound dielectric pretreatment on the oxidation resistance of vacuum-fried apple chips. Journal of the Science of Food and Agriculture, 98(12), 4436–4444. https://doi.org/10.1002/jsfa.8966
- Su, Y., Zhang, M., Zhang, W., Adhikari, B. & Yang, Z. (2016a). Application of novel microwave-assisted vacuum frying to reduce the oil uptake and improve the quality of potato chips. LWT - Food Science and Technology, 73, 490–497. https://doi.org/10.1016/j.lwt.2016.06.047.
- Su, Y., Zhang, M. & Zhang, W. (2016b). Effect of low temperature on the microwave-assisted vacuum frying of potato chips. Drying Technology, 34, 227–234. https://doi.org/10.1080/07373937.2015.1040027.
- Su, Y., Zhang, M., Zhang, W., Liu, C. & Bhandari, B. (2018). Low oil content potato chips produced by infrared vacuum pre-drying and microwave-assisted vacuum frying. Drying Technology, 36, 294–306. https://doi.org/10.1080/07373937.2017.1326500.
- Su, Y., Zhang, M., Zhang, W., Liu, C. & Adhikari, B. (2018b). Ultrasonic microwave-assisted vacuum frying technique as a novel frying method for potato chips at low frying temperature. Food and Bioproducts Processing, 108, 95–104.
- Su, Y., Zhang, M., Zhang, W., Liu, C. & Bhandari, B. (2018c). Low oil content potato chips produced by infrared vacuum pre-drying and microwave-assisted vacuum frying. Drying Technology, 36, 294–306. https://doi.org/10.1080/07373937.2017.1326500.
- Sun, Y., Zhang, M. & Fan, D. (2019). Ultrasonics - Sonochemistry Effect of ultrasonic on deterioration of oil in microwave vacuum frying and prediction of frying oil quality based on low field nuclear magnetic resonance (LF-NMR). Ultrasonics - Sonochemistry, 51, 77–89. https://doi.org/10.1016/j.ultsonch.2018.10.015.
- Tan, K.J. & Mittal, G.S. (2006). Physicochemical properties changes of donuts during vacuum frying. International Journal of Food Properties, 9, 85–98.
- Tao, Y. & Sun, D.W. (2015). Enhancement of food processes by ultrasound: a review. Critical Reviews in Food Science and Nutrition, 55, 570–594. https://doi.org/10.1080/10408398.2012.667849.
- Tarmizi, A.H. & Niranjan, K. (2010). The possibility of lowering oil content of potato chips by combining atmospheric frying with postfrying vacuum application. Journal of Food Science, 75, E572–579.
- Teruel, M.R., García-Segovia, P., Martínez-Monzó, J., Linares, M.B. & Garrido, M.D. (2014). Use of vacuum-frying in chicken nugget processing. Innovative Food Science & Emerging Technologies, 26, 482–489.
- Yagua, C.V. & Moreira, R.G. (2011). Physical and thermal properties of potato chips during vacuum frying. Journal of Food Engineering, 104, 272–283. https://doi.org/10.1016/j.jfoodeng.2010.12.018.
- Yamsaengsung, R., Ariyapuchai, T. & Prasertsit, K. (2011). Effects of vacuum frying on structural changes of bananas. Journal of Food Engineering, 106, 298–305. https://doi.org/10.1016/j.jfoodeng.2011.05.016.
- Yamsaengsung, R., Yaeed, S. & Ophithakorn, T. (2017). Vacuum frying of fish tofu and effect on oil quality usage life. Journal of Food Process Engineering, 40, 1–9. https://doi.org/10.1111/jfpe.12587.
- Yousef, M. & Nateghi, L. (2013). Effect of atmosphere and vacuum condition on the physicochemical properties of canola oil during frying. Electronic Conference on Innovation in Food Processing, 1, 1–5.
- Zaghi, A.N., Barbalho, S.M., Guiguer, E.L. & Otoboni, A.M. (2019). Frying process: from conventional to air frying technology. Food Reviews International, 35, 763–777. https://doi.org/10.1080/87559129.2019.1600541
- Zhang, X., Zhang, M. & Adhikari, B. (2020). Recent developments in frying technologies applied to fresh foods. Trends in Food Science & Technology, 98, 68–81. https://doi.org/10.1016/j.tifs.2020.02.007.
- Zhu, Y., Zhang, M. & Wang, Y. (2015). Vacuum frying of peas: effect of coating and pre-drying. Journal of Food Science & Technology, 52, 3105–3110. https://doi.org/10.1007/s13197-014-1314-x.
- Ziaiifar, A.M., Achir, N., Courtois, F., Trezzani, I. & Trystram, G. (2008). Review of mechanisms, conditions, and factors involved in the oil uptake phenomenon during the deep-fat frying process. International Journal of Food Science and Technology, 43, 1410–1423.
As a recent review, this article is important for this research because it contains updated information regarding the alternative and novel frying techninques, including vacuum frying.
This article was included in this review because it deals with the two frying technologies that are mentioned in this manuscript in addition to having been published recently.
Although not being recent, this article was included because it provides information that helped us to understand and discuss the main differences between vacuum and conventional frying.
This article was included because it is one of the few available that deals with the combination of the two technologies addressed in the review: ultrasound and microwave vacuum frying.
This article was included because it contains valuable information regarding the differences between conventional frying and conventional vacuum frying.