Academia.eduAcademia.edu
 
DRAFT 1
 Charcoal the fuel of Gunpowder Geoff Smith
Introduction
Saltpetre is often referred to as the heart or soul of gunpowder and indeed thenitrate ion is the sole source of the gasses that give gunpowder its explosive  properties. It can be substituted, albeit with varying success, by other oxidisers but the unique burning properties of gunpowder derive almost entirely from the ability of charcoal to release those gasses.Naïve
 
equations for the gunpowder reaction commonly depict charcoal as C, the chemical element carbon. The errors that this introduces into subsequent arguments are examined.The development of the charring process from ‘domestic’ to a well controlled industrial process is examined with evidence of the early use of ‘cylinder charcoal’.
The nature of charcoal
i
Charcoal is the product of partial combustion, pyrolysis, of wood.The literature of gunpowder manufacture throughout its history makes it
 
clear that the type of wood used is of prime importance to making a successful gunpowder and that only certain types are acceptable. This derives from the internal cell structure of the wood used in its preparation, its chemical constituents and its mode of preparation. It is significant that only charcoal is used as a source of carbon in the gunpowder reaction. Other forms of carbon; graphite, coke, diamond (!) or, more recently Buckminster Fullerene etc. are completely unsuitable. But charcoal is not pure carbon. Fig. 1 Alnus GlutinosaThe defining physical characteristic of charcoal is that it retains, to a large extent, the cellular structure of the wood from which it originated resulting in a very large surface area, up to 4000 sq metres per gram.
ii
 The process of milling this porous mass has little effect on the surface area since each cell destroyed also exposes new ends of cell walls. However this cannot proceed indefinitely and there comes a point when the internal structure is entirely lost and with it some of the ability to entrap volatile materials essential to the gunpowder reaction. (See below). This explains the common observation thatalthough the quality of gunpowder is improved within limits by lengthy milling, it can be over-milled leading to a reduced quality.
 
Fig.2 Willow charcoalThe mode of preparation of the charcoal was always considered to be of greatimportance. Greener 
iii
 states that
‘…powder from charcoal made at a temperature of 500ºF (260ºC) is readily ignited at 640ºF (338ºC), whilst charcoal made at 1800ºF (982ºC) requires nearly double the temperature of the last to influence (ignite? GS) it', for this reason the charcoal made at the lower temperature is considered the best for sporting purposes.’ A higher temperature would drive off more of the volatile material.
Wood pyrolysis
Heating wood with limited exposure to air results in progressive decomposition, pyrolysis. The first effect as temperature rises is the elimination of cellular water. As the temperature increases, less volatile materials resulting from the decomposition of cellulose and lignin are driven off. The first of these is largely a mixture of water and acetic acid known as pyroligneous acid and was once a significant item of commerce sold as wood vinegar. Acetone and methanol are next driven off and finally a tarry residue containing phenols, cresols and a range of poorly defined organic molecules. These, from suitable woods, constitute Stockholm tar, an important Navel store in the days of sail.
 
Fig ## Willow charcoalThe residual charcoal retains the cellular structure of its original wood and hasa huge surface area compared with its weight. This surface is highly active and is capable of absorbing a surprising amount of certain chemicals, hence its use in gas masks
iv
 and for decolourising
v
. Provided the temperature is not raised too high, some of the pyrolysis products described above are retained and are responsible for the low temperature initiation of gunpowder combustion.The original wood contains minerals absorbed from the soil and if the wood is completely burned these remain in the ash. It follows that if the burning is not complete, these minerals remain in the charcoal. The importance of these alkaline minerals in neutralising possible impurities in early saltpetre has beendescribed elsewhere. Taken together, the organic and mineral content account for the unique properties of charcoal in the gunpowder reaction and explain why naive attempts to produce a simple balanced equation representing charcoal as C are never better than a first approximation to the actual observed results.
Chemical composition

Sorry, preview is currently unavailable. You can download the paper by clicking the button above.

of 15