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Nippon
Ceramic
Co., Ltd. |
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(Date: July, 2007)
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Pursuit
of Ceramic Properties and Development of Technology Make Firm No. 1 Sensor
Manufacturer
in World


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< Lines of Business >
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Development,
production, and sales of ceramic sensors, ferrite, and other
modules
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< TTPP Business
Type > |
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Offer to sell products /
parts
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Dr. Eng.
Yoshiharu
Taniguchi, Chairman of the Board, President & CEO |
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Development
of World's First Ultrasonic Sensor and Export of Antitheft Infrared
Sensor to U.S. Early after Founding
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Nippon
Ceramic's President, Mr. Taniguchi, previously was in charge of
technology and production at an electronic component manufacturer
and once had 150 people working under him. Leaving that firm during
a major restructuring of the technical and sales divisions
accompanying a management reshuffling in 1975, Mr. Taniguchi (then
38) and four of his associates set up a technology oriented company.
In that year, Mr. Taniguchi put to use his know-how in ceramic
firing technology for ferrite and developed the world's first FM
type ultrasonic sensor. A large consumer appliance manufacturer took
note of this sensor. Working jointly with it, the Company developed
and marketed a TV remote controller and obtained a patent for it.
Mr. Taniguchi says that "Obtaining a patent proved to be a
potent start for a small company".
This remote
controller was resistant to noise in the room and therefore operated
consistently without error, so proved to be an explosively popular
product. At this time, Mr. Taniguchi chose to concentrate on the
development of ceramic infrared sensors free from erroneous
operation rather than expand the production system in terms of
personnel and facilities so as to meet with the increased orders.
Further, to improve cost competitiveness, it was necessary to reduce
the cost burden. The Company therefore designed and fabricated its
firing furnaces and other production facilities itself. One of the
results is its antitheft sensors.
An
unknown firm with only a few employees cannot get orders in Japan,
so Mr. Taniguchi focused on the U.S. market where only the
technology, not the size, matters in business. In 1978, he placed an
ad in a Japanese industrial journal for overseas readers, the Japan Electric Component, whereupon he received an offer from a
security network company in the U.S. He spent days and nights on
fabricating a prototype and succeeded in gaining approval. The
Company continues doing business with that firm even today. As of
2007, there were only two competing firms in the world making
infrared sensors. The Company holds a 60 percent share of the global
market for infrared sensors and ultrasonic sensors.
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Ceramic
Raw Material
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Special
Ferrite Cores
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Infrared
Sensors
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Various Infrared Sensors and
Optical Accessories
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Sales
Mean Development of New Applications for Propriety Technology: Market for
Automobile Sensors is Promising
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According to Mr.
Taniguchi, he does a lot of footwork as an engineer. In the same way, his
sales personnel have to have a firm grasp over everything from the basic
technology to the final production and be able to immediately make price
and delivery commitments. The Company says sales represent the development
of new applications for its propriety technology and the
provision of information as
proposals by development engineers. They specifically approach the
development divisions of customers involved with technology. In
particular, patent application information is a valuable source of
information for finding precious new customers. Nippon Ceramic employs
about 300 workers of which one-third are development engineers.
Sensor components
are indispensable for a safe, comfortable life. Infrared and ultrasonic
sensors are being employed in automatic doors, refrigerators,
air-conditioners and automatic switches for lighting. These enable
electricity costs to be reduced 30 to 50 percent. Further, the Company
already holds over a 90 percent share of the market for security-use
warning devices for illegal entry. The environments surrounding sensors
are rapidly evolving. It is necessary to constantly lay the groundwork for
new technology.
The
Company plans to focus on automobile sensors in the future. If succeeding
in automobiles, it will be able to apply them to home use by that
arrangement. The sensors already mounted in luxury cars include current
sensors (batteries and transformers for hybrid cars), infrared sensors
(car air-conditioners), ultrasonic sensors (collision prevention), gas
sensors, etc. According to Mr. Taniguchi, the global market for luxury car
sensors is about 7 million units a year worth 300 billion yen. At the
present time, sensors are mounted in 5 percent of cars, but the Company is
aiming at 50 percent for the future. It hopes to become more deeply
involved with the automobile industry with its high demands on technology.
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Current
Sensor Application
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Production
Base in China in 1980s and Sales Bases in Europe and the U.S. in 1990s
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Nippon Ceramic, as
explained above, started exporting to the U.S. from the late 1970s, set up a
liaison office there in the 1990s, and established a local subsidiary in
1998 (California). Since the Company handles yearly transactions, it is able
to plan production. The Company's engineers travel to the U.S. to make the
rounds of its customers. To handle business with Europe, the Company
acquired a British sensor factory in 1994, which it currently uses as a
sales base for Europe.
In business with
China, back in the mid-1980s, the Company set up an electronic components
factory in Shanghai at the request of the Chinese government as a 50 percent
joint venture with the Shanghai Institute of Physics - an organization under
China's Academy of Science. The plant is currently assembling and selling
infrared sensors. In 2006, the 20-year joint venture agreement ended, but
the Company was asked to extend its assistance. It consequently raised its
equity stake to 55 percent and is continuing to run the factory. On the
other hand, in 1994, the Company set up a 50 percent equity optical sensor
factor in Kunshan city in Jiangsu province. In addition, at the request of
Japanese ventures in China, it has a converter and inverter ferrite plant in
Kunshan city and an electronic component factory in Xiamen, Fujian province.
Business is being run from a Hong Kong subsidiary set up in 1998. As a hedge
against the country risk of China, the Company also set up a production
plant in the Philippines in 2001.
According
to Mr. Taniguchi, if personnel costs rise above 10 percent of production
costs, it is smarter to produce in Japan, but from a global perspective, it
is necessary to consider shifting factories overseas.
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(By: Chieko Ogaki, Business Services Center, JETRO Headquarters)
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